Verification of completeness, shape, type, surface
Checking the shape and dimensional accuracy of various individual components in production, checking the completeness of assemblies in assembly and counting objects are standard tasks in industrial image processing. And, of course, all tasks can also be performed quickly and reliably in any combination and under difficult conditions.
Generating of virtual, realistic images in any number, with all criteria that have an imaging influence, using CAD data enables the training of AI image evaluation even before the start of production, completely without real workpieces.
The camera system with the VisionTools V60 image processing software not only inspects all features, but also manages all associated robot positions and controls its movement.
With the VisionTools V60 image processing software and a special "Cyclospotter" type camera, the glue seam inspection takes place immediately when the bead is applied to the workpiece, at speeds of up to 500 millimetres per second.
The correct connection assignment of multi-core cables is determined by the core colours. The position and colour are determined for each individual wire. The target position and colour of each wire is taught in with a mouse click.
A 3D camera is used to check the sprues and overflows on die-cast parts. This not only ensures that the workpiece is complete, but also that the mould is then automatically empty.